FTTH Wire Manufacturing Line – Cutting-edge Manufacturing System
Were you aware that modern light-transmitting cable systems function at speeds of up to 190 m per minute? Such remarkable performance results from innovative manufacturing solutions designed for swift manufacturing.
These configurations are constructed to process diverse cabling forms, such as drop cables and compact buffered wires. Their efficient construction, commonly less than 26 meters, suits them well for contemporary plants.
Incorporation into intelligent production networks ensures smooth operations. Via MES/ERP connectivity, these Fiber coloring machine fabrication lines deliver unmatched exactness and performance. This renders them the leading option for businesses striving to remain at the forefront in the fiber optic industry.
Introduction to FTTH Cable Production Line
Productive production systems are crucial for meeting the growing need for steadfast connections. Such mechanisms aim to manufacture high-quality light-transmitting wires that drive modern networks. With advanced technology, they ensure accuracy and speed in every step of the manufacturing process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system is an integrated system for manufacturing fiber-to-the-home drop cables. They include naked fibers strengthened by steel or FRP, encased in protective sheathing. Consequently, it forms a long-lasting and high-performance option for high-speed internet connections.
It works with diverse compounds, such as PVC, LSZH, and PE resins. This versatility confirms it accommodates varied market demands. Moreover, the quad-head fiber payout mechanism delivers precise tension control, keeping accuracy within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Core Attributes of Our FTTH Cable Fabrication Line
State-of-the-art fabrication lines are reshaping the process by which fiber optic cables are produced. Our high-tech system merges precision, efficiency, and cutting-edge technology to deliver top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. This ensures consistent quality in all cables manufactured. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE polymers.
Using OMRON thermal regulation, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, this system is power-saving. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Upside |
|---|---|
| FiberCAN-based Control Module | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9-meter Reel Accumulator | Continuous production |
| OMRON-based Control Units | Durability and precision |
| ERP Integration | Live process supervision |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Producing Both Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems brings significant advantages to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Advantage |
|---|---|
| High-Speed Production | Increased operational efficiency |
| Low Energy Requirement | Reduced operational expenses |
| ≤0.02dB/km Loss | Enhanced signal quality |
| Optimal Operator Work Level | User-friendly setup |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.